Ajax TOCCO Toccotron AC Especificaciones

Toccotron ACProcessesDescriptionInduction Heating Power SourceInduction HeatingOM-229 158L 2011−11File: Induction HeatingVisit our website atwww.AjaxT

OM-229 158 Page 6LE RAYONNEMENT HAUTE FRÉ-QUENCE (HF) risque de provoquerdes interférences. Le rayonnement haute fréquence (HF) peutprovoquer des int

OM-229 158 Page 72-6. Informations relatives aux CEMLe courant électrique qui traverse tout conducteur génère des champsélectromagnétiques (CEM) à cer

OM-229 158 Page 8SECTION 3 − DEFINITIONS3-1. Warning Label DefinitionsWarning! Watch Out! There arepossible hazards as shown by thesymbols.1 Electric

OM-229 158 Page 93-1. Warning Label Definitions (Continued)1 Warning! Watch Out! Thereare possible hazards asshown by the symbols.2 Electric shock fro

OM-229 158 Page 103-2. Symbols And Definitions Some symbols are found only on CE products.AAmperesVVolts Alternating CurrentXDuty CycleIPDegree OfPro

OM-229 158 Page 11SECTION 4 − INSTALLATION4-1. Serial Number and Rating Label LocationThe serial number and rating information for the power source is

OM-229 158 Page 124-4. Tipping! Do not move or operate unitwhere it could tip.4-5. Electrical Service GuideFailure to follow these electrical service

OM-229 158 Page 134-6. Connecting 3-Phase Input Power For 460/575 Volt Models804 598-B3/8 in.Tools Needed:! Installation must meet all Nationaland Loc

OM-229 158 Page 14Tools Needed:4-7. Connecting 3-Phase Input Power For 400/460 Volt Models3/8 in.! Installation must meet all National andLocal Codes

OM-229 158 Page 15804 597-A4-8. Power Source Output Connections11. Output Bus BarsUse supplied 1/4-20 nuts to makeelectrical connections to the output

OM-229 158 Page 16804 597-A4-9. Remote 14 Receptacle RC14 Information and Connections1. Plug2. Threaded Collar3. Keyway4. Remote 14 Receptacle RC14(Se

OM-229 158 Page 17804 597-A4-11. I/O Receptacle RC13 Information And Connections1. Plug2. Threaded Collar3. I/O Receptacle RC13 (SeeSection 4-12)To co

OM-229 158 Page 18804 598-A / Ref. 801 828-C4-13. Secondary Insulation Protection! Connect ground lead(s)between the workpiece andpower source to prov

OM-229 158 Page 19804 597-A4-14. 115 Volt AC Duplex Receptacle And Supplementary Protector1. 115 VAC 2.5 A Single-PhaseAC Receptacle RC12. Supplement

OM-229 158 Page 20SECTION 5 − COMPONENTS AND CONTROLS5-1. Controls When a control panel button is pushedthe yellow lamp lights to indicate ac-tivatio

OM-229 158 Page 21SECTION 6 − SETUP AND OPERATION6-1. Safety EquipmentWear the following duringoperation:1. Dry, Insulating Gloves2. Safety Glasses Wi

OM-229 158 Page 22Possible selections Setup 2:System Lock − Yes/NoControl Mode − Timed / Remote / Manual Command − Power / Voltage / CurrentMax KW:

OM-229 158 Page 23Backlight − press the Increase or Decrease button to turn LCD display backlight On or Off. The factory default is On.Isolation

OM-229 158 Page 24 Mode...: Remote Power..: 0.0 KW Run Time:>00:03:00 Current: 0 A Voltage: 0 V

OM-229 158 Page 256-5-1. Time Based ControlMode...: Timed Segment KWS:Program: 1 Segment: 1 0 x1Type...: EndPower..: 0.0 KW

TABLE OF CONTENTSSECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USING 1...1-1. Symbol Usage 1...

OM-229 158 Page 26Power...: 0.0 KWCurrent..: 0 AVoltage..: 0 VFrequency: 4.5 KHz CycleTime: 00:00:006-7. Real-Time OperationEach time the un

OM-229 158 Page 27 Press the Run button to resume program operation and the yellow indicator LED will illuminate. Press the Stop button to end t

OM-229 158 Page 28SECTION 8 − SAFETY PRECAUTIONS FOR SERVICINGProtect yourself and others from injury — read and follow these precautions.8-1. Symbol

OM-229 158 Page 29MOVING PARTS can injure. Keep away from moving parts such as fans. Have only qualified persons remove doors,panels, covers, or gua

OM-229 158 Page 30SECTION 9 − DIAGNOSTICS & TROUBLESHOOTINGThe Toccotron AC power source has on-board capabilities to aid in troubleshooting probl

OM-229 158 Page 31Pressing the Decrease button will acknowledge the limit and continue operation with the existing setup. In the acknowledge state,

OM-229 158 Page 32Fault Condition Additional InformationF62: Isolation Fault Check for exposed conductorClean for moisture on cablesF63:Line Voltage F

OM-229 158 Page 33VLnA-B − This is the approximate phase to phase line voltage between phases A and B.VLnB-C − This is the approximate phase to phase

OM-229 158 Page 349-7. Removing Wrapper and Measuring Input Capacitor Voltage! 900 Volts dc can be presenton the capacitor bus andsignificant DC volta

OM-229 158 Page 359-8. Blowing Out Inside Of Unit! Turn Off welding powersource and disconnect inputpower.! Remove wrapper and besure input capacitors

TABLE OF CONTENTSSECTION 7 − MAINTENANCE 27...7-1. Routine Maintenance 27...

OM-229 158 Page 36SECTION 10 − ELECTRICAL DIAGRAMFigure 10-1. Circuit Diagram

OM-229 158 Page 37219 029-B

OM-229 158 Page 38SECTION 11 − PARTS LIST Hardware is common andnot available unless listed.Figure 11-1. Wrappers804 601-B1356781191011See Figure11-2

OM-229 158 Page 39 Hardware is common andnot available unless listed.Figure 11-2. Front Panel804 602-B123457891011QuantityDescriptionPartNo.Dia.Mkgs.

OM-229 158 Page 40 Hardware is common andnot available unless listed.Figure 11-3. Rear Panel804 603-A6717181920234511514128910111316QuantityDescripti

OM-229 158 Page 41 Hardware is common andnot available unless listed.Figure 11-4. Base w/Components804 221-D1144213761465910831231516QuantityDescript

OM-229 158 Page 42 Hardware is common andnot available unless listed.Figure 11-5. Top Windtunnel804 604-B135287109611124131314QuantityDescriptionPart

OM-229 158 Page 43 Hardware is common andnot available unless listed.804 605-B216543981071412151117181613Figure 11-6. Right WindtunnelQuantityDescrip

OM-229 158 Page 44QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-6. Right Windtunnel (Continued)16 229 728 STRAP, connecting 4... ... .

OM-229 158 Page 45 Hardware is common andnot available unless listed.Figure 11-7. Left Windtunnel804 225-A212613741115935148110QuantityDescriptionPar

OM-229 158 Page 1SECTION 1 − SAFETY PRECAUTIONS − READ BEFORE USINGihom _2010−03Protect yourself and others from injury — read and follow these precau

OM-229 158 Page 46QuantityDescriptionPartNo.Dia.Mkgs.ItemNo.Figure 11-7. Left Windtunnel (Continued)PLG16,...121,122 131 054 HOUSING RCPT+SKTS,(SE

Effective January 1, 2011(Equipment with a serial number preface of MB or newer)This limited warranty supersedes all previous manufacturerswarranties

ORIGINAL INSTRUCTIONS − PRINTED IN USA 2011−01Model Name Serial/Style NumberPurchase Date (Date which equipment was delivered to original customer.)Di

OM-229 158 Page 2FIRE OR EXPLOSION hazard. Do not overheat parts. Watch for fire; keep extinguisher nearby. Keep flammables away from work area. D

OM-229 158 Page 31-4. California Proposition 65 WarningsWelding or cutting equipment produces fumes or gaseswhich contain chemicals known to the State

OM-229 158 Page 4SECTION 2 − CONSIGNES DE SÉCURITÉ − LIRE AVANTUTILISATIONihom _2010−03freSe protéger, ainsi que toute autre personne travaillant sur

OM-229 158 Page 5flux, les métaux, les consommables, les revêtements, les net-toyants et les dégraisseurs. Travailler dans un espace fermé seulement